Industrial Bogie Hearth Furnace 1200°C (64x52x44″ 2288L)

Car bottom furnace PB L2288/12E ia an automatic electrical lifting upward also called bogie hearth furnace or shuttle kiln, this kind of furnaces are mainly used where high temperatures and large specific loading weights are required, and can be primarily found in the area of heating steel slabs and blocks as well as in the ceramics and heat-resistant industry (temperatures between 600° C and 1150° C). The furnace was designed with two independent heating zones, controls separately, heating wires can be replaced easily, furnace chamber temperature uniformity is even.

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Product Overview

Car bottom furnace is used for a wide range of industrial heating and heat treatment processes in small, medium and large industries. Car bottom furnace are suitable for the annealing of iron and steel, the tempering and removing of non-ferrous metals as well as the hardening. Furthermore, they are used for the baking and sintering of ceramic applications. The trolley could be driven out and in of the furnace chamber (manually or motorized), the car bottom furnace is accessible from all sides which facilitates the loading and unloading. We, Programtherm design and produce car bottom furnaces as per your needs, and programtherm bogie furnaces makes your heat treatment more successful.

Main Features
  • Tmax 1200 °C
  • Automatic lifting upward door driven with hydraulic working station
  • Automatic sliding bottom
  • Two indepent heating zones control for optimal temperature uniformity in the working space
  • Self-supporting and long-life ceiling construction with bricks laid in arched construction
  • Loading capacity ranges from 1 tons to 5 tons as per needs
  • Multi-layer insulation consisting of high alumina lightweight refractory bricks backed by alumina fiber insulation
  • Heating elements mounted on support ceramic tubes provide for free radiation and long service life.
  • Bogie heating via blade contacts with rear side when driven in, bottom heating protected by Silicon carbide board on the bogie providing level stacking surface.
  • Bogies with flanged wheels running on rails for easy and precise movement of heavy loads
  • Precise Shimaden PID controller with programmable 32 segments
  • CE certified, standard
Safety
  • Built-in ammeter and dual voltmeters for easy monitoring and troubleshooting.
  • Overheat protection shuts down the bogie hearth furnace if temperature is outside of acceptable range (refer to controller’s manual) or when the thermocouple is broken or malfunctions
  • Power failure protection resumes furnace operation right after the point of failure when power is reestablished
  • Microprocessor based self-tuning PID control provides optimum thermal process with minimal overshoot
Technical Specifications
Model No.PB L2288/12E
Chamber size (DxWxH)1600x1300x1100mm /64x52x44″
Capacity: 2288 Liters
Power supply160KW
AC380-415V, 50/60Hz, 3 phases
Working temperatureTmax 1200°C (2192°F)
Continuously 1100°C (2012°F)
Temperature controllerShimaden PID controller
Auto-tune function
Programmable 32 segments
Temperature accuracy +/- 1°C
Heating elementHRE resistance coil wire, mounting on the ceramic tubes, heating from 3 sides
Heating rate≤20°C / min
ThermocoupleN type, equip 3 pcs
Chamber liningHigh Alumina JM26# bricks
Electronic componentsSchneider maker air switch, AC contactor, SSR Relay etc.
Shipping infoWeight: 3790 kgs
L2500xW2330xH2370mm
ComplianceCE, ISO
WarrantyOne-year limited warranty with lifetime support
Application Notes
  • However, samples generate with corrosive, acid or explosive gasses are not recommended for use with bogie hearth furnace without necessary safety controls and supervision.
  • Small cracks may appear on the surface of the refractory ceramics over extended use. This is a normal occurrence and the cracks may be repaired with alumina coating
Size Comparison
Item namePB L450/12EPB L960/12EPB L1200/12E
Inner size (DxWxH)750x600x1000mm1200x800x1000mm1500x800x1000mm
Capacity450 L960 L1200 L
Power30 KW70 KW80 KW
Overall dimensions (LxWxH)1700x1530x1770mm2164x1455x1845mm2564x1655x2045mm
Weight1780 KGS2500 KGS3000 KGS

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